Microwave Drying Equipment For Battery Materials
Shandong Liwei Microwave Equipment Co., Ltd., a manufacturer specializing in the R&D and production of industrial microwave intelligent equipment for over ten years, is a source manufacturer and exporter.
Keywords:
Microwave Drying Equipment For Battery Materials
Category:
Microwave Drying Equipment
Our company manufactures and supplies counterweights to many world-leading construction machinery enterprises, including CAT, KOMATSU, KION, VOLVO, LIEBHERR, JCB, DOOSAN Bobcat, HYUNDAI, and KUBOTA. Our products are primarily used in a wide range of construction machinery, such as forklifts, excavators, loaders, and aerial work platforms.
Shandong Liwei Microwave Equipment Co., Ltd., a manufacturer specializing in the R&D and production of industrial microwave intelligent equipment for over ten years, is a source manufacturer and exporter. Deeply rooted in the field of new energy battery material drying processes, we have extensive experience in long-term, in-depth cooperation with leading domestic battery companies such as CATL. We have numerous successful mass production projects for lithium-ion battery cathodes, anodes, and powder materials. Our mature processes and equipment stability have undergone rigorous verification by leading manufacturers, making us a reliable partner for global new energy battery material production. We focus on providing one-stop integrated solutions for microwave drying, dehydration, and modification of battery materials for new energy companies both domestically and internationally. Our solutions are suitable for standardized mass production of high-precision battery materials, support non-standard customization, and are exported to new energy markets in many countries.
Addressing the pain points of traditional lithium-ion battery material drying processes, traditional hot air ovens and drum dryers suffer from uneven heating, powder agglomeration, damaged material activity, large moisture content deviations, excessive impurities, low capacity, and high energy consumption, directly affecting the stability of battery materials and the safety performance of finished batteries. Our company's specialized microwave drying equipment for battery materials is specially developed for various precision lithium battery powders and granular materials. It replaces traditional outdated processes and relies on the mass production verification process of leading manufacturers to effectively solve core industry problems. It is the preferred equipment for high-end new energy battery production lines.
Core Advantages of the Equipment:
1. Penetrating and Uniform Drying, Ensuring Material Consistency: Utilizing microwave three-dimensional penetrating heating technology, the material undergoes simultaneous and uniform dehydration both internally and externally, completely resolving the problems of traditional drying methods such as external dryness and internal wetness, powder agglomeration, and uneven drying. After drying, the moisture content of the battery materials is precisely controllable with minimal batch-to-batch variation. The material particle size is uniform and there is no agglomeration, effectively ensuring the electrochemical performance and stability of the battery materials, fully meeting the production standards of leading battery companies.
2. Low-Temperature Precision Drying, Protecting Material Activity: The equipment achieves low-temperature controllable drying with precise temperature control and a uniform temperature field, avoiding thermal damage, activity decay, and compositional changes in battery materials caused by high temperatures. It maximizes the preservation of the original activity and physicochemical properties of lithium battery materials, improving battery range, stability, and safety, and is suitable for the precision production needs of high-end power batteries and energy storage batteries.
3. Integrated Drying and Degassing, Enhancing Battery Safety Performance: The microwave drying process simultaneously removes trace amounts of water vapor, bubbles, and volatile impurities from the material, effectively reducing the moisture content of the battery materials and eliminating later battery bulging, degradation, and safety hazards. 4. High purity and stability of finished materials significantly improve battery quality and lifespan, meeting high-end battery export mass production standards.
4. High efficiency and energy saving, suitable for 24-hour continuous mass production. The equipment requires no preheating, heats up quickly, and operates as a fully automated production line, enabling stable 24-hour continuous mass production with a capacity far exceeding traditional drying equipment. Microwave targeted heating ensures high energy utilization and significant energy savings, greatly reducing mass production costs in new energy factories and making it suitable for large-scale industrial production.
5. Intelligent and precise control, standardized mass production. Equipped with an industrial-grade PLC intelligent control system, temperature, power, conveyor speed, and drying time can be precisely adjusted. It supports one-click memory locking of process parameters and fully automated operation. There is no human intervention error, production data is traceable, and it fully meets the refined, standardized, and traceable production requirements of the new energy industry.
6. Dust-free and clean production, meeting international lithium battery standards. The entire machine is made of high-end industrial stainless steel, which is corrosion-resistant, dust-free, impurity-free, and easy to clean. The fully enclosed, dust-free production structure produces no waste, ensuring a high level of cleanliness in the production environment. It strictly complies with the dust-free production standards for new energy battery materials and international export quality inspection and environmental protection standards, facilitating smooth customs clearance for products.
Application Scope:
Widely applicable to the precision drying and dehydration of various new energy battery materials: lithium battery cathode materials, anode materials, battery powders, electrolyte additives, solid electrolyte materials, graphite materials, lithium titanate, lithium iron phosphate, lithium battery coating modified powders, and other precision new energy materials for drying,
dehydration, and modification
Major Manufacturer Strength and Foreign Trade Support Services: Leveraging mature lithium battery drying technology and stable equipment quality, our company has successfully served leading domestic new energy companies such as CATL. Our mass production processes, equipment performance, and quality control system have undergone rigorous market validation. As a source export factory, we support non-standard customization based on overseas voltage, factory size, material characteristics, and production capacity requirements. We provide one-stop service including solution design, equipment production, factory commissioning, overseas installation guidance, technical training, and lifetime after-sales support. We can provide a complete set of quality inspection reports and compliant customs declaration documents, helping global new energy customers improve quality, reduce costs, increase efficiency, and seize the international high-end battery material market.
|
Device model |
LW-20HMV |
LW-40HMV |
LW-60HMV |
LW-100HMV |
LW-200HMV |
|
work rate |
2450±50MHz |
2450±50MHz |
2450±50MHz |
2450±50MPz |
2450±50MHz |
|
Gu determine the input mode power |
≤25KW |
650K0W |
75KW |
120kW |
≤240KW |
|
Get the output power |
20KW |
640KW |
≤60KW |
5100KW |
≤200KW |
|
working process temperature |
70-200℃(controllable |
7o-200c controllable |
70-200℃(cavity available) |
70-200℃(cavity available) |
70-200℃(controllable |
|
Equipment cooling method |
Water wall/cold |
water cooling air cooling |
Water cooling and wind flushing |
water cooling air cooling |
The water wall is cold |
|
working hours |
24 hours continuously |
24 hours continuously |
24 hours continuously |
Consecutive 24 hours |
24 hours continuously |
|
Import and export material height |
40-100mm |
40-100mm |
40-100mm |
40-100mm |
40-100mm |
|
Biography of Dream Distance |
600-1000mm |
600-1000mm |
600-1000mm |
600-1000mm |
600-1000mm |
|
Losing speed |
0-4.5mmn |
0-4.5mmin |
0-4.5mmn |
0-10mmn |
0-10mmn |
|
Dehydration rate |
16-2DKo hours |
30-40Kg hours |
4B-60Kg hours |
80-100Kg hours |
160-200Kg hours |
|
Overall dimensions (length, width and height) |
54012202200mm |
1096015002200mm |
13200°1500*2200mm |
560°1700*2200mm |
22560*19002200mm |
|
Essence sent out |
500±100mm |
800±100mm |
800±100mm |
1000±100mm |
1200±100mm |
|
Weigaizhi is standard |
international s5mmkcm2 |
Guomeng 65mwion2 |
Figure support≤5mwem2 |
National standard ≤5mwem2 |
National standard ≤5mwem2 |
OUR FACTORY
FAQ
Q: Is microwave equipment energy-saving and cost-effective for long-term production?
Q: Are you a trading company or a direct manufacturer?
Q: What after-sales services do you provide for overseas clients?
Q: Does your equipment meet international export standards?
Q: Is the equipment easy to operate?
Q: Will microwave processing damage material quality?
Contact Us
Service Phone
Address
Dezhou, Shandong, China
Communication screenshots
LEWAVE
Mature and Stable Technology
Penetrating heating, low-temperature preservation, uniform drying/sterilization/cooking, no dead corners, no clumping, no material damage, and highly consistent batch quality;
High Efficiency and Energy Saving
Microwave targeted heating, no preheating required, saving over 30% more energy than traditional equipment, significantly reducing long-term factory operating costs;
Intelligent and Standardized Production
PLC intelligent touch control system, one-click parameter memory, precise control, fully automated operation, saving labor, traceability, and adaptable to modern factory management;
Safe, Clean, and Compliant
Made entirely of 304 stainless steel, with a sealed, dustproof, leak-proof, and explosion-proof design, zero pollution emissions, meeting international environmental and food safety production standards;
Adaptable to Global Mass Production
Customizable to voltage, factory size, and production capacity specifications for various countries, perfectly adapting to overseas factory construction and cross-border mass production needs.
SINCE 2014
Shandong LEWAVE Microwave Equipment Co., Ltd., located in Jinan, Shandong Province, is a high-tech enterprise integrating microwave equipment R&D, intelligent manufacturing, customized production, global foreign trade sales, and overseas engineering implementation. It is a Shandong Province specialized and innovative enterprise and a gazelle enterprise. With over ten years of experience in industrial microwave technology applications, the company possesses a mature R&D system, large-scale production workshops, and complete foreign trade export qualifications. It is a core source manufacturer in the domestic industrial microwave intelligent equipment field, with equipment sold worldwide, serving large and medium-sized factories and listed companies in various industries both domestically and internationally.
Company advantages
Mass Production
Mass production verification by major manufacturers, stable and reliable performance
Technology
Robust self-developed technology, supports non-standard customization
Process
Low-temperature penetration process, excellent finished product quality
Cost
Highly efficient and energy-saving mass production, reducing operating costs
Intelligence
Intelligent CNC operation, consistent batch quality
Compliance
Compliant and clean production, suitable for global export
One-Stop Service
Comprehensive foreign trade system, one-stop landing service
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