Microwave Tea Fixing Equipment
Shandong Liwei Microwave Tea Fixing Equipment is a new generation of intelligent fixing equipment specifically designed for tea processing.
Keywords:
Microwave Tea Fixing Equipment
Category:
Microwave Tea Fixation Equipment
Our company manufactures and supplies counterweights to many world-leading construction machinery enterprises, including CAT, KOMATSU, KION, VOLVO, LIEBHERR, JCB, DOOSAN Bobcat, HYUNDAI, and KUBOTA. Our products are primarily used in a wide range of construction machinery, such as forklifts, excavators, loaders, and aerial work platforms.
I. Equipment Overview
Shandong Liwei Microwave Tea Fixing Equipment is a new generation of intelligent fixing equipment specifically designed for tea processing. Based on over ten years of microwave technology accumulation, it is specifically designed for various teas such as green tea, black tea, oolong tea, and Pu'er tea. It can complete the fixing, dehydration, shaping, and aroma enhancement processes in one stop, perfectly replacing traditional drum fixing and pan fixing processes.
The equipment adopts microwave penetrating body heating technology, precisely controlling temperature and rapidly fixing the tea. It effectively deactivates oxidases in the tea leaves, preventing reddening and fermentation, while completely locking in the natural color and aroma of the tea. Simultaneously, it achieves dehydration and shaping, significantly improving the stability of tea quality. It is the preferred equipment for standardized and large-scale tea processing.
II. Core Advantages
1. Rapid Fixing, Locking in Aroma and Color: Microwaves act directly on the inside of the tea leaves, heating up quickly and evenly. The fixing process can be completed in a few seconds to tens of seconds, increasing efficiency by more than 5 times compared to traditional processes. It effectively locks in the natural bright green color of the tea leaves, preventing red stems and leaves, while simultaneously stimulating the inherent aroma of the tea, resulting in a purer and longer-lasting fragrance in the finished tea. 2. Low-Temperature and Gentle Fixation: Preserving Nutrient Activity. The fixation temperature can be controlled within the 80-120℃ range, precisely adjusted according to the tea type to achieve low-temperature and gentle fixation. This maximizes the preservation of active nutrients such as tea polyphenols, amino acids, and vitamins in the tea leaves, resulting in a fresh, crisp taste with a pronounced sweet aftertaste, far surpassing the quality of traditional high-temperature fixation processes.
3. Versatile and Compatible with Multiple Tea Types: This versatile machine supports the fixation needs of various teas, including green tea, black tea, oolong tea, white tea, and Pu'er tea. By adjusting power, temperature, and conveyor speed, it adapts to the processing techniques of different origins and grades of tea, meeting multiple production scenarios with superior cost-effectiveness.
4. Continuous Production, Suitable for Large-Scale Mass Production: Utilizing a tunnel-type continuous structure, it supports 24-hour uninterrupted assembly line operation, processing tens to hundreds of kilograms of tea per hour (customizable capacity). It perfectly suits the large-scale production needs of small and medium-sized tea factories and large tea processing enterprises, significantly increasing capacity and shortening delivery cycles.
5. Intelligent and Controllable, Stable and Consistent Quality: Equipped with a PLC intelligent control system and touch operation panel, parameters such as fixing temperature, microwave power, conveyor belt speed, and working time can be precisely adjusted and fixed with a single button. Real-time monitoring of production data ensures high consistency in the degree of fixing, moisture content, and color of each batch of tea, avoiding quality fluctuations caused by manual operation.
6. Clean and Environmentally Friendly, Meets Food Safety Production Standards: The entire machine is made of food-grade 304 stainless steel, which is corrosion-resistant and easy to clean. The entire process is flameless, smokeless, and produces no wastewater or exhaust gas emissions, ensuring a clean and pollution-free environment. The microwave sterilization function simultaneously kills insect eggs and harmful microorganisms on the surface of the tea leaves, improving the hygiene and safety level of the tea and meeting domestic and international food safety production standards.
7. Energy Saving and Reduced Consumption, Lowering Operating Costs: Energy is precisely focused on the tea leaves themselves, with no ineffective heat loss. Compared to traditional coal-fired fixing equipment, it saves more than 30% on energy, significantly reducing production energy costs. The equipment has a low failure rate and simple daily maintenance, effectively saving labor and operation and maintenance costs.
III. Applicable Scenarios
Fixing and color consolidation of various green teas (Longjing, Biluochun, Maojian, etc.)
Fixing and aroma enhancement of black tea and oolong tea
Fixing and dehydration shaping of white tea, Pu'er tea, etc.
Upgrading and transformation of standardized and large-scale production lines in tea processing enterprises
IV. Brand Strength and Service Guarantee
Shandong Liwei Microwave Equipment Co., Ltd. is a leading source manufacturer in the domestic microwave equipment industry. For over ten years, it has focused on the R&D, production, and export of industrial microwave equipment. It possesses a mature tea fixation process R&D system and numerous successful implementation cases, and is familiar with domestic and international tea processing standards and foreign trade cooperation processes.
We offer one-stop customized services: Pre-sales: Free tea sample processing and testing, process design, equipment selection, and site planning.
Sales: Full support throughout equipment production, quality inspection, delivery, on-site installation and commissioning, and operator training.
After-sales: Lifetime technical support, equipment maintenance, and rapid fault response, ensuring worry-free production for our clients.
With superior product quality and meticulous service, Liwei tea processing equipment has served numerous tea processing companies worldwide, earning widespread customer recognition and trust. We are a reliable partner for tea processing companies upgrading and transforming their operations.
product specifications
|
Parameter item |
Parameter value example |
|
brand |
establish prestige |
|
Category |
Tunnel microwave curing machine |
|
Power |
10-50kW (can be customized) |
|
Finalizing temperature |
80-120℃(adjustable) |
|
processing power |
20-200kg/h (can be customized) |
|
Operation mode |
Continuous assembly line operation |
|
Equipment material |
Food grade 304 stainless steel |
|
Suitable for tea |
Green tea / black tea / oolong tea / white tea / Pu'er, etc. |
|
Processing and customization |
Support non-standard customization |
OUR FACTORY
FAQ
Q: Is microwave equipment energy-saving and cost-effective for long-term production?
Q: Are you a trading company or a direct manufacturer?
Q: What after-sales services do you provide for overseas clients?
Q: Does your equipment meet international export standards?
Q: Is the equipment easy to operate?
Q: Will microwave processing damage material quality?
Contact Us
Service Phone
Address
Dezhou, Shandong, China
Communication screenshots
LEWAVE
Mature and Stable Technology
Penetrating heating, low-temperature preservation, uniform drying/sterilization/cooking, no dead corners, no clumping, no material damage, and highly consistent batch quality;
High Efficiency and Energy Saving
Microwave targeted heating, no preheating required, saving over 30% more energy than traditional equipment, significantly reducing long-term factory operating costs;
Intelligent and Standardized Production
PLC intelligent touch control system, one-click parameter memory, precise control, fully automated operation, saving labor, traceability, and adaptable to modern factory management;
Safe, Clean, and Compliant
Made entirely of 304 stainless steel, with a sealed, dustproof, leak-proof, and explosion-proof design, zero pollution emissions, meeting international environmental and food safety production standards;
Adaptable to Global Mass Production
Customizable to voltage, factory size, and production capacity specifications for various countries, perfectly adapting to overseas factory construction and cross-border mass production needs.
SINCE 2014
Shandong LEWAVE Microwave Equipment Co., Ltd., located in Jinan, Shandong Province, is a high-tech enterprise integrating microwave equipment R&D, intelligent manufacturing, customized production, global foreign trade sales, and overseas engineering implementation. It is a Shandong Province specialized and innovative enterprise and a gazelle enterprise. With over ten years of experience in industrial microwave technology applications, the company possesses a mature R&D system, large-scale production workshops, and complete foreign trade export qualifications. It is a core source manufacturer in the domestic industrial microwave intelligent equipment field, with equipment sold worldwide, serving large and medium-sized factories and listed companies in various industries both domestically and internationally.
Company advantages
Mass Production
Mass production verification by major manufacturers, stable and reliable performance
Technology
Robust self-developed technology, supports non-standard customization
Process
Low-temperature penetration process, excellent finished product quality
Cost
Highly efficient and energy-saving mass production, reducing operating costs
Intelligence
Intelligent CNC operation, consistent batch quality
Compliance
Compliant and clean production, suitable for global export
One-Stop Service
Comprehensive foreign trade system, one-stop landing service
Similar products
Need Assistance? We're Here To Help!
To request a quotation or locate your local distributor, please fill out the form below.lf you cannot find the product you need.
feel free to contact us and we will respond to you as soon as possible.
